Product Description:
The D53KT series CNC radial axial ring rolling machine is a mature equipment developed specifically for the rolling of large ring components, with the ability to combine radial and axial rolling. Through the collaboration of high rigidity frame and intelligent CNC system, the dimensional accuracy and quality stability of large ring forming are ensured, compatible with various high-strength materials, and the full process automation significantly improves production efficiency. It is suitable for key component manufacturing in high-end industrial fields.
Features:
The dual electronic handwheel integrated digital operation platform has an intuitive and simple human-machine interface, supporting real-time monitoring and dynamic warning of rolling pressure, speed, temperature and other parameters, greatly simplifying the complexity of operation.
Radial and axial synchronous rolling technology ensures the roundness, wall thickness uniformity, and surface quality of the ring components. Combined with intelligent process adaptive function, it automatically compensates for material deformation differences and reduces manual intervention.
Supporting materials such as carbon steel, stainless steel, titanium alloy, etc., it can quickly switch the production of rings with different outer diameters, heights, and wall thicknesses to meet the customization needs of multiple varieties.
Integrated overload protection, emergency stop, and anti-collision interlocking functions, combined with energy-saving servo drive and intelligent hydraulic system, dynamically optimize energy consumption, and synchronously ensure operational safety and equipment reliability.
Automatically record production logs and process parameters, supporting historical data traceability; Provide non-standard customization and functional expansion, and offer professional technical support for personalized solutions.
Technical Parameters:
| DRC-D53KT | 800 | 1200 | 1600 | 2000 | 2500 | 3500 | 4000 |
| Nominal outer diameter of grinding ring(mm) | 800 | 1200 | 1600 | 2000 | 2500 | 3500 | 4000 |
| Range of outer diameter of rolling ring(mm) | 300-800 | 300-1200 | 400-1600 | 400-2000 | 500-2500 | 700-3500 | 800-4000 |
| Ring rolling height(mm) | 60-250 | 60-300 | 60-350 | 60-400 | 80-500 | 80-600 | 80-700 |
| Radial rolling force(KN) | 1000 | 1250 | 1600 | 2000 | 2500 | 3000 | 3000 |
| Axial rolling force(KN) | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 2500 |
| Linear rolling speed(m/s) | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 |
| Radial motor power(Kw) | 160 | 250 | 280 | 355 | 2*280 | 2*315 | 2*355 |
| Axial motor power(Kw) | 2*75 | 2*110 | 2*160 | 2*220 | 2*280 | 2*315 | 2*355 |
| Overall dimensions(mm) | 8580*2280* 3500 | 9050*2450* 3550 | 11050*2580* 3680 | 13080*3080* 3880 | 14080*3580* 4380 | 17080*3880* 4580 | 18100*4250* 4650 |
| DRC-D53KT | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 |
| Nominal outer diameter of grinding ring(mm) | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 |
| Range of outer diameter of rolling ring(mm) | 800-5000 | 800-6000 | 1000-6300 | 1000-8000 | 1100-8000 | 1100-9000 | 1200-10000 |
| Ring rolling height(mm) | 80-800 | 80-800 | 100-1000 | 100-1200 | 100-1600 | 110-1600 | 120-1650 |
| Radial rolling force(KN) | 3600 | 4000 | 5000 | 6300 | 8000 | 8000 | 10000 |
| Axial rolling force(KN) | 3000 | 3150 | 4000 | 5000 | 6300 | 6300 | 8000 |
| Linear rolling speed(m/s) | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 |
| Radial motor power(Kw) | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 |
| Axial motor power(Kw) | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 |
| Overall dimensions(mm) | 20000*5380* 4780 | 21100*6580* 5580 | 24000*6880* 6580 | 26100*7550* 7250 | 30050*8550* 8050 | 36050*9050* 8050 | 40050*9550* 10050 |
Applications:
The equipment is mainly used in wind power, heavy industry, shipbuilding, nuclear power, aerospace and other fields, focusing on high-precision machining of large seamless rings (such as gear rings, hubs, etc.). Its energy-saving design, stability performance, and customization capabilities also have broad application prospects in industries such as petrochemicals and power energy.
