Product Description:
The D53KF series CNC ring rolling machine is a cutting-edge equipment developed specifically for the rolling of large seamless rings, featuring an integrated design of machine, electricity, and liquid. Based on advanced CNC technology, it achieves automation control, precise rolling, high efficiency and energy saving, and a wide range of processing. This device is driven by an industrial computer to automatically roll the cycle, significantly improving the quality of the components and production efficiency, providing reliable and stable production solutions for enterprises.
Features:
The new console adopts ergonomic design, with a wide field of view and no blind spots. Only one electronic handwheel is needed to complete the entire rolling process, with simple and efficient operation. The system synchronously displays rolling parameters, equipment status, and process curves in real-time, making key data clear at a glance and reducing reliance on manual experience.
After inputting the parameters of the ring, ring blank, and material, the rolling curve is automatically generated and synchronous radial and axial rolling is achieved. This optimizes the compactness of the metal structure, enhances the strength, toughness, and fatigue performance of the ring, and ensures high-precision dimensions.
The fully automatic operation mode combined with intelligent material saving technology significantly reduces energy consumption and production costs, supporting the development of green and environmentally friendly industries.
The equipment has a wide processing range, suitable for the production of large-sized and high-precision components, and has a high material utilization rate. At the same time, it supports multifunctional and multi station rolling to meet different work requirements.
We can provide non-standard model designs and customize the rolling process according to customers' requirements for ring shape, size, and accuracy to ensure high adaptability.
Technical Parameters:
| DRC-D53KF | 350 | 450 | 600 | 800 | 1200 | 1600 | 2000 | 2500 | 3500 |
| Nominal outer diameter of grinding ring(mm) | 350 | 450 | 600 | 800 | 1200 | 1600 | 2000 | 2500 | 3500 |
| Range of outer diameter of rolling ring(mm) | 160-350 | 180-450 | 200-600 | 300-800 | 300-1200 | 400-1600 | 400-2000 | 500-2500 | 700-3500 |
| Ring rolling height(mm) | 50-150 | 50-200 | 50-250 | 60-250 | 60-300 | 60-350 | 60-400 | 50-500 | 80-600 |
| Radial rolling force(KN) | 350 | 450 | 630 | 1000 | 1250 | 1600 | 2000 | 2500 | 3000 |
| Axial rolling force(KN) | 200 | 350 | 500 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 |
| Linear rolling speed(m/s) | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 | 1.3 |
| Radial motor power(Kw) | 90 | 110 | 132 | 160 | 250 | 280 | 355 | 2*280 | 2*315 |
| Axial motor power(Kw) | 55 | 55 | 90 | 2*75 | 2*110 | 2*160 | 2*220 | 2*280 | 2*315 |
| Overall dimensions(mm) | 6750X2000X 3400 | 6950X2150X 3450 | 7050X2050X 3500 | 8550X2250X 3500 | 9050X2450X 3550 | 11050X2550X 3650 | 13050X3050X 3850 | 14050X3550X 4380 | 17050X3850X 4550 |
| DRC-D53KF | 4000 | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 | 12000 |
| Nominal outer diameter of grinding ring(mm) | 4000 | 5000 | 6000 | 6300 | 7000 | 8000 | 9000 | 10000 | 12000 |
| Range of outer diameter of rolling ring(mm) | 800-4000 | 800-5000 | 800-6000 | 1000-6300 | 1000-8000 | 1100-8000 | 1100-9000 | 1200-10000 | 1500-12000 |
| Ring rolling height(mm) | 80-700 | 80-800 | 80-800 | 100-1000 | 100-1200 | 100-1600 | 110-1600 | 120-1650 | 130-2000 |
| Radial rolling force(KN) | 3000 | 3600 | 4000 | 5000 | 6300 | 8000 | 8000 | 10000 | 12500 |
| Axial rolling force(KN) | 2500 | 3000 | 3150 | 4000 | 5000 | 6300 | 6300 | 8000 | 10000 |
| Linear rolling speed(m/s) | 1.3 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 | 0.5-1.4 |
| Radial motor power(Kw) | 2*350 | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 | 2*1250 |
| Axial motor power(Kw) | 2*350 | 2*450 | 2*550 | 2*630 | 2*730 | 2*800 | 2*900 | 2*1000 | 2*1250 |
| Overall dimensions(mm) | 18050X4250X 4650 | 20050X5350X 4750 | 21050X6550X 5550 | 24050X6850X 6550 | 26050X7550X 7250 | 30050X8550X 8050 | 36050X9050X 8050 | 40050X9550X 10050 | 48050X12050X 11050 |
Applications:
The D53KF series ring rolling machine is mainly used in industrial fields such as aerospace, aviation, shipbuilding, nuclear power, wind power, petrochemicals, and power energy to process various high-quality seamless ring components, such as bearing rings, gear rings, and flanges. Its energy-saving solutions have been reliably applied in multiple enterprises, helping to improve steel utilization and internal quality of forgings, with broad market prospects.
